Compressed air is known as the fourth utility in manufacturing, critical to operations across industrial, healthcare and institutional facilities. Yet behind the efficiency of closed compressed air systems lies a hidden compliance and maintenance challenge—managing the condensate that accumulates from daily operations.

The Challenge: Contaminated Condensate

Every closed compressed air system generates condensate—a byproduct that contains water, oil, and particulate contaminants. Without proper handling, this fluid poses significant risks:

• Non-compliance with environmental regulations
• Corrosion of pipes and critical equipment
• Costly unscheduled downtime and maintenance
• Exposure to hazardous waste disposal liabilities

The Solution: Oil-Water Separation

The EPA and other agencies require that oil in compressor condensate is removed before discharge. Conventional draining, or using outdated separation technology, often fails to meet today’s compliance standards. Clean Resources addresses this need with industry-leading, maintenance-free oil-water separators designed for various plant sizes.

Spotlight: Clean Resources Oil-Water Separators

Clean Resources oil-water separators use proprietary media to strip all lubricants from compressor condensate, reducing oil content to 10 ppm or less—surpassing regulatory mandates for most regions. Key features include:

• Guaranteed EPA compliance when sized and installed properly
• Maintenance-free operation with models covering everything from small workshops (Micro Series) to large industrial plants (CRP Series)
• Innovative timer drain and antimicrobial design for mold and algae prevention
• No-mess cartridge replacement, wall-mounted installation, and hassle-free recycling on spent units
• https://www.cleanresources.com/productvideos.html

Why It Matters:

Effective condensate management not only protects facility assets and the local environment but also ensures long-term system reliability and regulatory peace of mind. By equipping closed compressed air systems with advanced oil-water separation—like the solutions from Clean Resources—businesses can future-proof compliance, reduce operational risk, and lower lifecycle costs.

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Connect with Grace Carlton Consulting to discuss how modern condensate management solutions can strengthen your compressed air system program and ensure clean, compliant, and reliable industrial operations.